We know some tool enthusiasts who say “out of all the different types of sanders, you need every single one”, while others try to keep it budget-friendly and stick to merely one type. Although it’s based on opinion and what type work you’re involved in, we ultimately feel that each type of sander has a time and place depending on the project or task. That’s why we made sure to overview every possible type you’ll need, and in this case, we review the top 10 disc sanders for the money in the market. Let’s take a peek at what we’ve found.
If we did have to pick the very best disc sander in the market, we’d recommend grabbing the Metabo SXE 450. Through research, sifting through forums and comparing and contrasting other top models around the net, the SXE 450 brings us a relatively decent quality disc sander without breaking our wallets entirely. Although the motor is a bit lower than the others and what the average is altogether, the construction allows us to be confident it’s a long-term investment. It also comes with a few different diameters of orbit which helps dial down our wants and needs depending on the project. If you do however want some other options when it comes to finding the best disc sander, continue reading on to our 10 best list.
Table of Contents
A disc sander is a machine for sanding or polishing that is equipped with a disc that performs a round oscillating movement parallel to the work surface. This is a tool for the removal of a surface from a certain material with the abrasive medium. When purchasing a disc sander, it is important to make sure that it has an efficient system for dust suction. This system, besides efficiency, should contain appropriate filters that will hold even the finest dust particles. It is also useful to purchase additions that can enable the disc sander to attach to a vacuuming system you already own in your garage.
The poorest solution (but often the only one) is to rely on a bag attached directly to the sander and the ability of a built-in vent to blow dust into the bag. Unless you have previous experience with electric disc sanders and want to get one, consider the fact that based on the housing, there are three basic types of sanders:
- Palm grip
- Right angle
- Pistol grip
The popular combo kits aren’t usually ones to include disc sanders. You may also be interested in our best belt sanders article to add a sidekick to your disc sander. We do recommend being equipped with all types of tools if you want a full arsenal — Reddit’s belt sander vs. disc sander article also agrees.
- Your budget – This will really dictate which direction go when choosing a disc sander. The higher you go, the more additional features, overall quality and longevity you will get.
- Brand preference? We all know those “DeWalt-only” or “Makita or bust” tool enthusiasts. With power tools, brand is at least something to take into consideration when it comes to investing.
- Diameter – The diameter of your sander is something to take into consideration. Do you have a larger surface to take care of? Only small projects? They range from about 4″ to 12″. In this instance, yes in a way — the bigger the better (only if you need to tackle a bigger surface area in the future). However, this doesn’t necessarily imply that you have to go insanely big. The average is around 6 inches,and the higher you go the better the quality, quickness and accuracy the sanding will be.
- Overall style of build – Handheld, with a stand, or other? There’s a time for each, and this all depends on what type of jobs you expect yourself to need to use the sander for, or what it will entail in the future. We found a few of each category to fit all readers.
- Additional features? Corded or cordless? Some also come with cleaning systems, others the stands as spoken previously, fancy handles, measuring systems and some with diameter choices. It all comes down to how much you want with your tool.
Metabo SXE 450
As stated previously, here’s our pick for the best disc sander. If you are looking for a reliable and versatile model that will efficiently finish home sanding and polishing works, then this disc sander is a great choice. The Metabo SXE 450 is a 6 inch sander powered by a strong 3.4-Amp 350-Watt motor. It is a versatile tool that will reliably complete its work mission on different types of surfaces such as plastics, wood, metals (non-ferrous ones) as well as sheets of steel. It can be adjusted to rotate or oscillate, which gives you a great opportunity to assure a fine finish whichever mood you’re in. This disc sander comes with a turbo boost switch that enables you to switch between speeds and also to quickly reach max power from any previous orbital setting. You can choose between two different diameters of orbit, which ensures a very fine finish. This particular disc sander comes with auto stop brushes as well as a 3 year manufacturer’s limited guarantee. If you want a handheld model and don’t want to look any further, we’d grab this one for sure.
Remember this brand and this model when you need a reliable, versatile and overall strong tool. The WEN 6502 is one of the best disc sanders when you want to achieve a smooth finish and complete sanding quickly and easily. It is appropriate for many different sanding and polishing projects. Working with this one will be a breeze because it is lightweight (considering all the parts, the material it’s made of as well as the functions it has). It’s equipped with a durable and strong 4.3-Amp 1/2 HP motor, which will provide a sufficient amount of power to finish even larger loads of work. It comes with the option to change between different modes of work and grits of sandpaper, which is a real time saver. The disc has a diameter of 6 inches, which is an excellent option when it comes to needing to sand or polish large surfaces. Along with the disc sander itself, this one comes with a miter gauge that will enable you to reliably and precisely sand on angled surfaces. The manufacturer has added a stop bar for additional user safety. There is a 2.25 inch dust port that will enable you to connect this disc sander to a dust collector. Steady sanding on angled edges, a stop bar for safety and control, and a 2.25 in. dust port to connect a dust extractor make this tool a great choice. Grab this if you want to save some money as opposed to our first choice and wanted a stationary option.
Delta Power 31-140
If you are looking for one of the best tabletop disc sanders when it comes to demanding and larger projects, then the 31-140 is an excellent choice. The Delta Power 31-140 comes with a 12″ sander that enables you to complete some heavy tasks without even getting a sweat on. It is powered with a strong 120V motor that will enable you to truly achieve the desired fine finish. This disc sander is made of durable, sturdy iron with a heavy steel bevel base that can easily be attached to a working bench. It is equipped with a manual brake conveniently located on the top to stop sanding in a matter of moments. The integrated dust collector will take dust away from your work toward the hose ensuring a clean working surface. The dust port is 2 1/4 inch wide, so it will easily attach to any classic vacuum collector. The Delta Power 31-140 comes with a 5 year manufacturer’s guarantee as well — something many would take a
Up next, the Makita GV5010 is a powerful and precise disc sander with a 6 inch diameter sander that will deliver swift and precise results. It’s one of our favorite budget-friendly models. Makita is known as one of the best manufacturers when it comes to machines for a variety of carpentry works, and this disc sander is no exception. It is a powerful handheld sander with a reliable 4.2 Amp motor that will deliver up to 4500 RPM for quick and precise sanding and polishing. The Makita GV5010 is one of the best disc sanders with its ergonomic design that enables easy and comfortable work, which will give great results. The Makita GV5010 disc sander is a lightweight machine (weighing just 2.6 lbs). It has a soft ergonomic grip for easy and reliable handling that will further increase the ease of operation.
The JET 708433 is the best disc sander for those who have cash. We definitely recommend you trying it out, especially if you plan on completing some heavy sanding operations and you have the cash because JET starts to bring in some of the heavy hitters within this tool realm. The JET 708433 is one of the best disc sanders if money didn’t exist, with its strong 1 HP engine that will easily combat different surfaces when it comes to achieving a smooth surface finish. Its steel sanding disc will easily and reliably achieve a fine finish. This one has a convenient and compact design that will enable easy bench positioning and economic usage in every workshop or garage. It is also equipped with a dust impeller that can easily connect to the dust canister to assure a clean sanding surface, as it will reliably take away all the dust created during sanding. The canister is usually sold separately, but don’t let this stop you from getting it – the canister will really improve sanding ease. The JET 708433 comes with a disc brake to assure additional security and accuracy in your work. This thing is a mammoth.
The Hitachi S18SB disc sander is a more budget-friendly yet reliable portable tool that comes with Hitachi’s known solid build. It is equipped with a decent 7 inch sander that is powered by a strong 6.2 amp motor that will easily tackle a wide variety of metal sanding and polishing works. The S18SB disc sander is pretty comfortable and ergonomic — it comes with a soft grip handle covered with rubber and elastomer which reduces work fatigue and provides additional maneuverability during sanding. It comes with a spindle lock, double insulation and tail cover which assure longevity. The Hitachi S18SB disc sander is lightweight, which will enable you to work longer without getting too tired — we recommend if you want a cheaper solution without many fancy features.
The Rikon 50-112 is yet another one of the best disc sanders and it comes with a 6 inch sander that will enable you to complete different types of sanding and polish tasks. It is a versatile sander and definitely one of the best disc sanders in its price range. This disc sander comes with a strong 4.3 A engine that will reliably enable you to complete a wide variety of sanding and polishing projects. The Rikon 50-112 comes with a durable and quality iron base as well as firm steel belt bedding that will save you from vibrations and assure precise and smooth work. The disc sander table is large (9 inches by 6-1/4 inch) and attached to a miter gauge. The Rikon 50-112 comes with a 2.5 inch dust port that will enable you to easily attach a dust collector so your work surface will remain dust free while you work. This is a disc sander that will get you through demanding sanding tasks easily.
The Proxxon Disc Sander 37060 is one of the best models when it comes to versatility and options it offers to a user. It will confidently handle the sanding of surfaces such as steel, metal, wood or plastics, and sanding discs with different grits will enable you to adjust the finish as you wish according to the surface material and your goal. Thanks to its well-balanced DC engine, it will provide strong operation yet is free of vibrations, enabling you some slick precision. The Proxxon 37060 can be attached to a work table vertically or horizontally with an angle ranging from 10° upward to 50° downward, enabling you even more versatility in sanding or polishing projects if you need the stability. It also comes with a miter gauge and option to switch between speeds of 1150 to 3600 RPM. The manufacturer’s guarantee is limited and covers up to a 2 year period after the sale.
Here we have one truly excellent disc sander and we can recommend you to get one if you’re in the mood for a beastly JET. The JET 708432K comes with a 12 inch disc sander that will enable you to smooth out large surfaces in no time. Its strong 1 HP engine will reliably conquer even the roughest surfaces – don’t be afraid of demanding sanding or polishing projects. Along with its durability and strength, this model comes with a very convenient built-in dust impeller which connects directly onto the canister filter. This will ensure clean action without dust enabling you to work pretty flawlessly. You will have a completely clean view of the sanding surface thanks to this convenient addition — as we had stated before with additive features, it’ll come in handy but isn’t necessarily a must. The JET 708432K also comes with a sturdy steel stand as seen in the photo that will provide additional stability during work if you’re in a shop or on a site. The disc brake is there to enable you to instantly stop sanding, providing additional user safety. If you have the budget, this one is top-of-the-line.
Bosch is a well-known brand of carpentry machines, so you will definitely make a good choice if you choose to get a Bosch power tool in general. The Bosch 3727DEVS disc sander is corded, equipped with a 6 inch orbital sander and polisher. This one is built with a strong and durable 3.3 Amp engine that can achieve 4500 to 12.000 OPM. This guarantees a smooth finish on a wide variety of surfaces (steel, metal, wood, plastics), so it is definitely one of the best disc sanders on the market in its price range. It offers different grip posts which will help you to prolong work preventing worker’s fatigue. The rotating and orbiting option ensures variable results. The front handle can be removed as well which will allow you to sand in a confined space. The trigger can be locked on to help you work for longer periods of time. You can’t really go wrong with a Bosch power tool. Although listed last, it’s still one of the best disc sander models out there if it fits your individual needs.